Applications of NEOMAX(R) Automotive Applications

Recent vehicles equip motors and actuators for travelling performance, safety, comfortability, convenience and energy saving. One luxury Japanese vehicle contains more than 100 motors inside. Most motors in vehicles are DC brush motors using ferrite magnets. As automotive motors require high power and efficiency, the use of NEOMAX® is increasing. Two major applications of NEOMAX® are motor/generator of hybrid electric vehicle(HEV) and electric power steering(EPS). NEOMAX® is also used for other motors, actuators, sensors and speakers as shown in the drawing below.

HEV motor and gerarator
HEV motor and gerarator

Electric power steering (EPS)
Electric power steering (EPS)
NEOMAX(R) in automotive applications
NEOMAX® in automotive applications

HEV motor/generator

Japanese hybrid cars run about 80% futher than the best non-hybrids with same amount of fuel.
Cost and reliability are key factors for automotive motors. IPM motor is generally used in HEV as in compressor motors in air conditioners. High coercivity type NEOMAX® is used to meet higher heat resistance.
About 0.5 million HEV were sold in 2007. It is just a 0.7% of all vehicles. HEV demand is increaseng, and there is a plenty room to grow.
Battery electric vehicles/plug-in hybrid vehicles also uses Neodymium magnets, and are expected to be widely sold in the near future.

Comparison of gas maileage between hybrid and non-hybrid cars
Comparison of gas maileage between hybrid and non-hybrid cars
Source: 2007 Automotive gas mileage list by Ministry of Land, Infrastructure, Transport and Tourism
Worldwide sales of HEV
Worldwide sales of HEV
Source: Ministry of Economy, Trade and Industry, and others

EPS(Electric Power Steering)

EPS is said to improve fuel efficiency about 2 to 5%. 20 million (33%) vehicles equip EPS in 2007, and the number is increasing.

EPS motor requires low cogging torque/torque ripple. Anisotropic ring magnet is a common solution for the requirements. The merits are rotational symmetries and high productivity of rotors. There are two types of anisotropic ring magnets:

  1. Radial anisotropic
  2. Multi-pole anisotropic

The comparison table is shown below.

Worldwide demand of EPS
Worldwide demand of EPS
Source: Ian Riches (3rd. Advanced Steering Systems 2008)


Radial anisotropic ring magnet with skew magnetization
Radial anisotropic ring magnet with skew magnetization
Comparison table Comparison table