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MIM (Metal-injection Molding) TITANIUM SINTERED PRODUCTS
Overview
Titanium (Ti) is a high-density strength, highly pliant, highly corrosive-resistant material, which in recent years is seeing ever-growing demand. On the downside, titanium is a difficult material to process and also an expensive one. We have applied the fruits of our 10-year track record in metal injection molding (MIM) technology in the development of MIM Ti sintering products.

1. MIM Process
By assigning high thermal conductivity to high-strength, highly pliant Si3N4 ceramics, we have drastically improved the reliability of the semiconductor module. In doing so, we have realized a new type of model structure not possible with conventional aluminum materials and aluminum nitride.


Figure 1: MIM Process Flowchart

Figure 1:  MIM Process Flowchart

2. Features of MIM Titanium Sintered Parts
(1) Configurations
In forging, it becomes possible to manufacture intricate, near-net shaped sintered products.


Figure 2: Example of MIM Ti Sintered Parts

Figure 2: Example of MIM Ti Sintered Parts


(2) Features of Sintered Objects
With a relative density of 97%, the structure of the sintered object is sufficiently advanced.

Figure 3: Microstructure

Figure 3:Microstructure

The mechanical features rival JIS 3-type welding materials (Chart 1). Furthermore, ruptures seen in stretch tests show ductile fatigue fractures that exhibit sufficient tractility.


Chart1: P Properties of MIM Ti Sintered Parts

   MIM Ti Sintered Parts JIS3-type Standard
Relative density (%) 97 100
Elasticity (NPa) 600±20 480~620
Growth (%) 21±2 18
0.2% durability (NPa) 310±39 345
Hardness (Hmv) 240±29


Figure 4: Fracture Surface

Figure 4: Fracture Surface

Now, with the Titanium alloy MIM, it has become possible to respond to the demand for high-strength products that have a degree of hardness.

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