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Automotive Components & Materials


FUEL CELL MATERIALS
—Solid electrolytic-type fuel cell separator materia—
Overview
The fuel cell, a power source that draws electrical energy from the electrochemical reaction of fuel and oxygen, is considered a next-generation energy source because it offers high generation efficiency and low environmental impact.

Of the several types of fuel cells, the most promising in terms of generating efficiency is the flat-plate solid electrolytic-type fuel cell, which can operate at temperatures as high as 900~1,000°C.

The separator material of the solid electrolytic-type fuel cell must possess
(1) electrical conductivity,
(2) the ability to resist oxidation for a long time at 900~1,000°C and
(3) a coefficient of thermal expansion close to that of the electrolyte ZrO2.

One candidate material is ceramics, but metallic materials are more suitable for reasons of large size and low cost.

Hitachi Metals has developed a metallic material that satisfies these criteria, the solid electrolytic-type fuel cell separator material ZMG232. Fe-22Cr is the main component of ZMG232, and it is a ferrite-based alloy with the addition of microelements. Below are details of its properties compared with other metallic materials.

Contents
(1) Conductivity
ZMG232 possesses sufficient conductivity as a separator material to form a Cr2O3 electroconductive oxide skin, as shown in Figure 1. But Al2O3 alloys show high electrical resistance.

Figure 1: Electrical resistance of oxide skin after 1,000 hours of heating at 1,000°C

(2) Coefficient of thermal expansion
Because ZMG232 is ferrite-based, its coefficient of thermal expansion is close to that of ZrO2, as shown in Figure 2. At the same time, the coefficient of thermal expansion of Alloy600, an austenite-type alloy, is considerably higher than that of ZrO2.

Figure 2: Coefficient of thermal expansion
Figure 2: Coefficient of thermal expansion

(3) Oxidation resistance
General ferrite-based alloys formed from Cr2O3 tend to have lower oxidation resistance than Al2O3 alloys or nickel-based alloys, but ZMG232 achieves superior oxidation resistance to that of nickel-based Alloy600 even after being heated for a long time if microelements are added (Figure 3).

Figure 3: Oxidation resistance at 1,000°C

Inquiries
Industrial Materials Bussiness Unit
(Automotive Materials,Industrial Machinery)
Specialty Steel Company
  Tel.: +81-3-5765-4396
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