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The kanna-nagashi method is used to collect iron sand in early modern-style tatara iron manufacturing. This is a brief but somewhat detailed explanation.
Mainly the yama variety of iron sand is used with this approach. First, the collector
chooses a location where soft granite is exposed. This granite should have a
high iron content, and be weathered enough so that it can be broken off. The
location should also have a good water supply for washing. An iron sand collection
facility called a kanna-ba (lit., “kanna place”) is built at this spot. Next,
a reservoir is built on top of the mountain. The water from it is made to run
along the mountain ridge. The earth is broken up on the mountain with a pickaxe,
and carried down the reservoir stream anywhere from 0.5 to 4.0 km to the ore-sorting
facility. This is described as suiro hashiri, or “running the waterway.” The
ore-sorting (or washing) facility is comprised of three or four washing ponds.
In the Izumo region, the washing ponds that the sand passes through are called,
in order, oike, nakaike, otoike, and hi. The ore is gradually sorted until iron
sand constitutes up to 80% of the material collected. The lighter earth drifts
downstream, while the heavy iron sand sinks to the bottom. Extremely pure iron
sand can be sorted out through repeating the process.
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Scene of iron
sand collection in progress
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Given that the reservoir water was also an important source of irrigation for
farmers, iron sand collection is limited to the usual agricultural slack months
in winter between the autumnal and vernal equinoxes. Also, because the work was
done in the slack months, it was a good source of cash for the farmers, and the
mine operators came to rely greatly on this seasonal labor. In this connection,
it was said to be a most satisfactory result if 100 tons of iron sand were collected
at a single kanna-ba during this period.
However, the kanna-nagashi approach also had its downside. An immense amount
of soil would get deposited downstream from breaking up large volumes of earth.
The riverbed would rise to the point that would stand higher than the land around
it. This would cause floods, and irrigation of lands would become impossible
due to contaminants in the river. Conflicts between miners and farmers arose
as a result, and domains frequently issued orders banning kanna-nagashi.
On the other hand, farmlands expanded as a result of dredging undertaken by the
domains, and the raising of livestock likewise prospered. Also, mountains did
not suffer any devastation, as the lumbering of forests was done systematically
every 30 years. The San'in region miners engaged in a diverse range of pursuits
that included agriculture, mining, and animal husbandry, and so created a stable
economic base for themselves.
The iron sand used in tatara was not exclusively of the yama variety. Depending
on the location, kawa and hama iron sand were also used. The method for obtaining
it was a simple one, wherein the sand would be run through a straw mat or bamboo
sieve and the iron sand that accumulated below it collected. However, another
method involved setting up a bamboo drainboard in an iron sand-collection boat,
piling sand up on top of it, ladling water over it, and collecting the iron sand
that accumulates in the bottom of the boat. Farmers undertook this work on a
kind of subcontracting basis. The sand they collected would be bought by the
tatara smith.
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Varieties of
tool used to collect kawa iron sand (Wako Museum)
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Before the introduction of the kanna-nagashi method, iron sand seems to have
been collected by digging shallow ditches. The Gei-han
tsushi (A survey history
of the Aki domain) explains the origins of the method as follows: “[Iron sand]
is produced mainly on high plateaus and not through creating deep holes as with
gold and silver mining. Hence, digging deep holes is unnecessary. The word kanna was given [to this technique] because iron (kana) collected from the earth is
taken to the water side and washed, while a ditch or hole (ana) is left behind
in the ground after having taken the iron.”
As demand for iron increased with the passage of time, collectors put more effective
methods of collecting iron sand into operation, and the kanna-nagashi method
was developed. So when exactly did kanna-nagashi get its start?
According to Professor Masatoshi Kawase of Hiroshima University, “It is likely
that kanna-nagashi began around the Warring States period. It may have its origins
in the nekota-nagashi method for collecting gold, which quite closely resembles
the kanna-nagashi technique. This is because use of the nekota-nagashi method
is thought to have become widespread at gold and silver mines during the Bunroku
(1592-96) and Keicho (1596-1615) eras, when mining flourished at these locations.”
In fact, it is certain that the kanna-nagashi method was being used prior to
1610, Shice Horio Yoshiharu—an important military figure who came to the Izumo
region during the Keicho era—that year banned kanna-nagashi activities
on the
upper reaches of the Hi'i River.
Kanna-nagashi reached its peak in the mid-18th century, and tatara iron manufacturing
in the Chugoku region likewise experienced vigorous development during that time.
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